We all have a great idea for a new product at least once. Maybe it’s a way to simplify something in your work or maybe it’s a new kind of toy for kids. So if you’re done slaving under an ungrateful boss from 9 to 5, why not try taking your idea big? In this article, we are going to discuss some of the details of making your inflatable products so you can start pitching your idea or even take it straight to being ready to sell.

prep work

An idea of ​​what your product looks like is not enough to do it. You need to start thinking about the specific sizes and patterns to make it. Just having a hot air sealing service will not get that inflatable product made! You’ll want pictures or a drawing of what your product should look like so you can explain it to other people.

You’ll also want to make sure you have the rights to legally manufacture the product. If you’re not sure, look it up yourself or even consider getting help from a law firm that specializes in patents, trademarks, and copyrights. If you’re serious about building your product, especially if it’s a new idea, you’ll want to protect your IP and make sure you can’t get sued for using an idea that already exists.

get some blueprints

Now is the time to get serious about product manufacturing. You will need at least one prototype if you want to present the product to a company or investor and you want it to look good! You will need to set up some blueprint patterns for your inflatable product. You can do it yourself or consider hiring an engineer familiar with inflatable products. You’ll also want to specify what material you want to use. In most cases, vinyl will be your choice, but if you’re designing something heavier, you can discuss this with your prototype builder.

get a builder

To make something inflatable, we know that it has to be leak-proof, sewing it at home is not enough! So how do the pieces come together to ensure a leak-proof seal?

That’s where a hot air sealing or hot wedge sealing service comes in. These services are what you will need and they specialize in working with vinyl or other plastic based materials that you will be handling. If you’re not familiar with what this service does, take a look at an inflatable pool toy. You will notice a smooth plastic seam around its edges or along its length to give it shape. That’s a hot wedge sealing service.

There are a few different methods that you can use to make your product. It will depend on the materials and product design which method should be used. Here is a brief breakdown:

Radio Frequency Welding: Uses electromagnetic energy to join thermal materials with heat and pressure. They make fantastic quality seams and are best for very large products with multiple materials.

Hot Air Sealing – Using a nozzle to put hot air between two layers of material, the hot air sealing service is best suited for closed chamber or tube-type constructions. Works great for complex setups or on heavier material.

Hot wedge sealing: Service generally used when RF welding or hot air sealing cannot be used. It is a strict control method for plastic welding, making it ideal for tight dimensional tolerances.

You’ll want to be very selective with your builder, especially since they’ll help you create your product! You want to pay for a quality prototype that you can use to present your idea! Considering that your builder will have the most experience in making different types of products, you can also ask them questions and get a better understanding of which one can be to improve the product, as well as get quotes on how much the product will cost.

Once you’ve designed your prototype to your specifications, you’re ready to start your business presentation!